Compostable Cutlery
Wholesale Plastic Cutlery Supplier
Dongguan Dexuan Plastic Hardware Products Co., Ltd. is located in Dongguan City, China, with more than 10 years of experience in the cutlery and tableware field. We specialize in the production of aviation cutlery sets, as well as a variety of disposable tableware such as disposable knives, forks, spoons, stirrers, and cream spoons. The cooperation of 8 departments, such as the Engineering Department, Mold Department, Purchasing Department, Injection Department, Packaging Division, Business Unit, QC, and Administration makes us professional and efficient.
Dexuan® Advantages
Reliable Product Quality
Our products are produced using pure raw materials and undergo 8 processes and strict testing before shipment. They can maintain good quality in cold or hot water. Standardized production processes further ensure product quality and delivery time.
One Stop Solution
Our company has advanced equipment, including multiple high-speed injection molding machines, air shower systems, manipulators, CNC lathes, wire-cutting machines, and supporting equipment. These devices not only facilitate the production and development of new products but also improve production safety.
Advanced Production Equipment
To make your business easier, we can provide you with professional customized solutions, including but not limited to design, production, and logistics. If the product quality is not good or delivery is delayed, you can get a full refund by signing the quality agreement.
Promising Market
We have produced products for Procter & Gamble, Nestle, Deutsche Lufthansa, Hong Kong Airlines, and so on. Our factory's annual exports reached $10 million. Europe, North America, and the Middle East all are our main sales areas. Sales in the European market increased by 15% compared with last year.
Compostable cutlery is made from an industrially compostable bioplastic called PLA, or polylactic acids. It's made from either a corn starch or sugarcane feedstock, and it can be used to create versatile commercially compostable compounds that can then be molded into a variety of single-use products.
Advantages of Compostable Cutlery
Environmentally Friendly
The biggest benefit of biodegradable disposable cutlery is that it is environmentally friendly. Eco-friendly PLA plastic, or Polylactic Acid, is a type of plastic made entirely from renewable resources. Cornstarch is a common resource used to make PLA, which is entirely renewable and biodegradable. Our PLA products look, feel, and function just like traditional plastic products. Biodegradable cutlery, on the other hand, deteriorates much faster and does not release harmful chemicals into the atmosphere.
Less Pollution
The manufacture of biodegradable plastics is far less polluting to the environment than petroleum-based plastics. In addition, when plastics made from biodegradable materials eventually decompose, they break down into non-toxic, non-hazardous elements that degrade over time, and these non-toxic, non-hazardous elements are released back into the soil. They produce far fewer greenhouse gases than those made from petroleum-based materials, producing only 32% of the amount of petroleum-based plastics.
Less Energy
Making biodegradable plates and compostable disposables is more energy-efficient than making single-use plastics. Biodegradable plates and utensils require less energy to manufacture. In addition, the materials used for biodegradable plates and cutlery are renewable, so they do not deplete the earth's natural resources. Typically, these products are made from sugar cane, bamboo, corn, etc. Biodegradable plastics require only 35% of the energy needed to make petroleum-based plastics.
Versatile
Biodegradable disposable cutlery includes forks, knives, and spoons in separate packages or in premade sets and is versatile and can be used in a variety of settings. It is often used in restaurants, events, and even in homes. Additionally, biodegradable cutlery can be found in various shapes and sizes.
Compostable cutlery is perfect for caterers. Catering businesses can easily produce large amounts of waste from running one big event especially if the company uses disposable flatware. Each person at every event uses multiple disposable forks, spoons, and knives throughout the wedding, banquet, or other event. More than likely, each person uses more than just one of the different utensils. If even a fraction of those products aren’t even up in the proper place, these disposables clog up our waste resources. PLA plastic flatware is the answer to this problem because each PLA utensil is compostable and friendlier to the environment.
Polylactic acid or polylactide (PLA) is a polyester made from renewable biomass, typically from fermented plant starch like corn, cassava, sugarcane or sugar beet pulp. While the feedstock (raw material) currently doesn’t compete with food production, manufacturers are already investigating the use of non-agricultural feedstocks. The environmental and economic advantages of PLA bioplastics over conventional plastics are measurable and significant.
PLA is a polyester (polymer containing the ester group) made with two possible monomers or ‘building blocks’: lactic acid and lactide. Lactic acid can be produced by the bacterial fermentation of a carbohydrate source under controlled conditions. In this case, the carbohydrate source can be corn starch, cassava roots or sugarcane — making the process sustainable and renewable on an industrial scale.
In addition to using the agricultural produce itself, crop residue like stems, straw, husks and leaves can be processed and used as alternative carbohydrate sources. This means we can make use of agricultural by-products that are left behind after harvesting that would have otherwise been thrown away. Residue that cannot be fermented can be used as a heat source, which can ultimately lessen the use of fossil fuel derived hydrocarbons.
Compostable Cutlery Production Process
We Need Resin
The raw materials, such as corn starch or sugarcane, are fermented to produce lactic acid. This lactic acid is then polymerized to create PLA resin. The resin is formed into small pellets, which are easier to process and transport.
Time to Dry
PLA resin pellets are dried to remove any residual moisture that could cause defects or inconsistencies during the manufacturing process.
Melting and Plasticizing
The dried PLA pellets are fed into an injection moulding machine, where they are heated and melted. The molten PLA is then plasticized, meaning it is transformed into a homogeneous, viscous mass suitable for moulding.
Injection Moulding
The plasticized, molten PLA is injected into a mould cavity shaped like the desired cutlery item (e.g., fork, knife, or spoon). The mould is usually made of metal and designed to withstand high temperatures and pressures.
Cooling
Once inside the mould, the molten PLA is cooled rapidly, causing it to solidify and take the shape of the mould cavity. This process creates the rigid structure of the cutlery.
Big Reveal
After the PLA cutlery has cooled and solidified, it is ejected from the mould using pins or compressed air. The cutlery may still be slightly warm at this point.
Finishing and Checking
Any excess material, such as flash or sprues, is removed from the cutlery, and the pieces are inspected for quality. This may involve checking for defects, such as warping, bubbles, or surface irregularities.
Packaging
The finished PLA cutlery is packaged for distribution and use, often in biodegradable or eco-friendly packaging materials.
Our factory has a large area and is equipped with advanced production equipment and workshops to efficiently produce products for users.
We have over 10 years experience in the production of plastic tableware. Our factory provide top quality plastic products.
Ultimate FAQ Guide to Compostable Cutlery
Find the top quality, safe and healthy biodegradable cutlery here with DEXUAN which is one of the leading food serving product suppliers in China. We will offer you competitive price, good service and fast delivery. Please rest assured to wholesale the biodegradable cutlery with us.
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